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Rglax Pharma

Coating systems

Ten systems, one brand.

Start from the job the coat has to do. Each system page carries the grades in that range, the application parameters and the actives those grades are formulated for.

  • Application focusedFormulation to finish
  • Proven performanceAcross global markets
  • Complete supportTechnical data and guidance
  • Reliable supplyIndia and worldwide
Tablets coated in a range of colours and finishes

All 10 systems compared.

How the systems differ, and where each one is typically used.

Download product list (PDF)
Coating systems compared by grades held, process base, benefit and typical application
#SystemGradesProcess baseKey benefitTypical applications
01Film coating5Aqueous / Non-aqueous (solvent) / Aqueous or non-aqueousColour, protection, appearanceImmediate release tablets
02Enteric coating5Non-aqueous (solvent) / AqueousGastric resistanceAcid sensitive actives
03Moisture barrier4Non-aqueous (solvent)Protects from moistureHygroscopic formulations
04Seal and pre-coat2Aqueous or non-aqueousImproves adhesionCores under an enteric layer
05Sugar coating1Non-aqueous (solvent)Aesthetic finishTablets and dragees
06Metallic and pearl1Non-aqueous (solvent)Premium appearanceDifferentiated products
07Sustained release1Dry blendControlled releaseOnce or twice daily products
08Taste mask1Dry blendMasks unpleasant tastePaediatric and bitter actives
09Dissolution1Dry blendCorrects disintegrationCores that fall short on release
10Hygroscopic adsorbent1Dry blendImproves flow and stabilityMoisture sensitive actives

Key consideration

Two temperature bands, not one.

Every system here runs one of two bands, and the gap between them is the largest single difference between the ranges. A bed run warmer than its band softens the polymer as it lands, and the weak points that creates are invisible on a finished tablet and decisive in an acid stage.

View process guidelines

01 — Enteric band

30 to 32 °C

  • 45 to 50 °C inlet
  • Protects gastro resistance
  • Every enteric grade runs it

02 — Film coating band

35-40 / 30-35 °C

  • 75-80 / 60-65 °C inlet, aqueous over non-aqueous
  • Higher drying capacity, faster spray rate
  • Film, seal, sugar, metallic, barrier, SR

Common questions about coating systems

Start from the job the coat has to do rather than from the product list. If the tablet only needs covering and a finish, that is film coating. If the active is destroyed by stomach acid, that is enteric. If the product passes release but drifts on stability, that is a moisture barrier. If it fails on the press rather than in the pan, the answer is an adsorbent and not a coat at all.

An immediate release film only has to form, adhere and look right. An enteric film has to form and then stay impermeable to acid. A bed run warmer than 30 to 32 degrees softens the polymer as it lands, and the film coalesces unevenly. Those weak points are invisible on the tablet and decisive in an acid stage.

Rarely, and the exception proves the rule. UZ1 disperses in either water or solvent, so it spans both film coating routes. Everything else is formulated for one job, because a film optimised for barrier performance is not the film you want when dissolution is the constraint.

Not every one, but under an enteric coat on an acid labile core it is not optional. The seal isolates the core from the enteric polymer and gives the functional film an even surface to build on. On a robust core going under a plain film coat, it is usually unnecessary.

Three of the ten. The taste mask goes into a suspension formulation, the dissolution enhancer and the hygroscopic adsorbent go into the powder before compression. None of them have coating parameters, because nothing is being coated.

Grades outside these ten can be developed against your specification. Send us the core composition with the shade reference and the coater you will run it on.

Ready to specify

Let us find the right system for your core.

Send the active, the target release and the coater. You get a grade, the parameters it was developed on, and a trial quantity before anyone commits.

Formulation meets the pan.

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